Whether as a backup solution or as a stand-alone system for small and middle-sized card productions: the CGM 200 is a well-thought-out system for collating, exact positioning, and welding of films and sheet sets which, after this processing, are then ready for lamination.
With the CGM 200, some basic steps on the way to the card production can be partly automated. The equipment supports the operator in the best way possible with the absolutely exact manual positioning of card sheets, and thus provides for precisely-superimposed welded-together film sets. The result: Functionality and appearance of the end product gain very clearly in quality.
The operator puts the overlay and core films, with or without safety features or magstripe, on the co0llation table. An exact positioning is ensured thanks to three or four positioning pins the travel position of which can be fixed by individual programming. By means of a high-resolution video system with up to four cameras, the operator can exactly check the sheet positions and if necessary correct them. A halogen cold light source provides for good visibility of the fixing unit which is particularly helpful with the first layer to be processed since it is usually positioned face-down. During the whole collating process, an uninterrupted thickness measurement is carried out which tells the operator how the thickness of the film set has changed after every single application of another film. Thus mistakes can be curtailed and false collations be avoided.
Up to 25 sheets (according to thickness)
Work surface: 760 x 540 mm
Uninterrupted thickness check
Optionally: Processing of mixed sheet formats
3-4 positioning pins for exact stacking of the film sheets
Stroke position individually programmable
Up to 4 high-resolution cameras for checking of markings; reproduction accuracy -100 µm
Halogen cold light source for good view of fixing unit
Up to four welding heads whose temperature lies between 50 and 450°C depending on application are used during the welding process that lasts up to 32 seconds. Staggered welding positions provide for optimum hold. A perforation code in the attached sheets can be achieved after welding by using the integrated punch.
Standard implementation: 2 welding heads; 4 as option
Welding temperature: 50 to 450°C
Welding time: up to 32 seconds
Code perforation of the attached sheets possible
Storage and call-up of all job data possible
Optional: mixed sheet formats
High-resolution camera system for absolute precision
Intuitive operation, help system
Automatic adjustment possible
All processing steps can be carried out while seated