Cutting / Trimming:
The overlay and core films which are needed for the production of data pages and/or holder pages are cut to the wanted processing size. Thus unit sizes such as half pages or strips can be produced; or precise edge trimming can be carried out.
We offer manual and semi-automatic systems for the collating of core and overlay films for the production of data pages. Core and overlay films are collected, stacked precisely upon each other, and welded together. According to whatever system, various quality controls can be included here in order to notice and report for example missing films or to examine the correct position of the sheets before the welding.
According to the size and the complexity of the requirements of your pass production, we offer for the punching of laminated sheet sets various stamping systems with different specifications and features such as automatic feeding, and a cutting or perforation module. So you can remain flexible and arrange your card production for maximum efficiency.
Verification & quality control:
We identify and examine products according to identity, presence, situation, tolerance and quality. For this purpose we use different identification systems such as video cameras, magnetic strip readers and chip reading facilities or bar code readers. Also physical features like weight or form can be examined. With the systems we use, products with centrally stored identification numbers and specifications or information contained in databases can be compared with the recorded data and their correctness checked. Further features which we check include bar code, chip, magnetic strip, Multi ID Reading, OCR, RFID, labels and other quality features. Modules for the quality control can be integrated in various systems for the production of passes and passports as well as in the further processing. Through a comprehensive quality control faulty productions can be avoided and the highest product security can be guarantee.
Personalizing & marking:
Banderolised passes or single products can be data base supported and selectively marked with personalized labels, in order to, for example, make a postal batch recognizable, or to provide special instructions or information about a particular product. Our modules for the personalization of passes and passports can be integrated into almost every system and thus allow a flexible extension of possible fields of application.
Sorting & grouping:
Consequent to the requirements of your application, we bring the passes into predetermined sequences, succession or we place them together in dispatch groups. By sorting and grouping them, variables like post codes, responsible government offices, or dispatch dates can be taken into consideration and applied. As an option, separation documents can be inserted to make groupings more visible.
Storing & picking:
For the intelligent (intermediate) storage of passes and passports, innovative storage and picking systems have to be employed. Such systems make possible a fully automatic storage of passes with shortened routes for picking and provide for an optimal cost-effective grouping of products for direct or indirect dispatch.
Database-supported groups for example be created, which are so packed for the later dispatch that no unnecessary postal charges arise and that the packing units are used up optimally. Our systems for the storing and picking of products can be specially fitted out with security features and thus serve additionally as a vault system.
Packing & sending:
We offer a great number of packaging and dispatching solutions that complement with our other modules for packaging and dispatch preparation. Next to the enveloping in Film Bags or Express Mail Envelopes, packaging methods also include shrinkage tunnel packaging or cardboard boxes. Thanks to database-supported processes, packaging can be used optimally in order to achieve reduced postal charges. Furthermore, enclosures can be selectively added to the packages, such as delivery notes, packing lists, invoices or other documents.
Do you have questions? We are happy to talk to you at any time. Send us a message, or just call us.
We look forward to hearing from you!
Otto Kuennecke GmbH